DURABAND® NC for Maximum Wear Protection In All Drilling Conditions
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Hardband Usage Calculator
How Much Hardband Wire Needed?
Please use the calculator or chart below to help calculate the amount of POSTALLOY
®
hardband wire needed.
Hardband Usage Calculator
US
Metric
Choose Hardband Thickness
3/32" Hardband Thickness
1/8" Hardband Thickness
Select Tool Joint Diameter
Select
2"
2.375"
2.875"
3.125"
4"
5"
6"
7"
8"
9"
10"
Select Hardband Width
Select
1"
1.5"
2"
2.5"
3"
3.5"
4"
4.5"
5"
5.5"
6"
6.5"
7"
7.5"
8"
9"
10"
Number of Tool Joints
Pounds of Hardband Needed
POSTALLOY
®
Hardband comes standard in 50 lb. (22.7kg) coils.
Contact Us
for custom packaging options.
Hardband Usage Chart: US Units 3/32″ Thickness
To calculate larger or smaller hardband widths multiply or divide by 2. E.g.: to calculate the number of pounds required for a 10” hardband width simply multiply the number of pounds required for a 5” hardband width by 2.
Pounds of Hardbanding Required for Each Tool Joint at 3/32" Thickness
Tool Joint
Dia
Inches
Tool Joint
Dia
Inches
Tool Joint
Dia
In
*Hardband Width in Inches
1
1.5
2
2.5
3
3.5
4
5
6
7
8
9
10
2
0.21
0.31
0.4
0.5
0.59
0.69
0.78
0.97
1.16
1.35
1.54
1.73
1.92
2.375
0.25
0.36
0.48
0.59
0.7
0.81
0.92
1.15
1.37
1.6
1.82
2.04
2.27
2.875
0.3
0.44
0.57
0.71
0.84
0.98
1.11
1.38
1.65
1.92
2.19
2.46
2.73
3.125
0.33
0.47
0.62
0.77
0.91
1.06
1.2
1.5
1.79
2.08
2.37
2.67
2.96
4
0.42
0.6
0.79
0.98
1.16
1.35
1.53
1.9
2.28
2.65
3.02
3.39
3.76
5
0.52
0.75
0.98
1.21
1.44
1.68
1.91
2.37
2.83
3.29
3.76
4.22
4.68
6
0.62
0.9
1.18
1.45
1.73
2
2.28
2.83
3.39
3.94
4.49
5.05
5.6
7
0.72
1.05
1.37
1.69
2.01
2.33
2.66
3.3
3.94
4.59
5.23
5.87
6.52
8
0.83
1.19
1.56
1.93
2.3
2.66
3.03
3.76
4.5
5.23
5.97
6.7
7.44
9
0.93
1.34
1.75
2.17
2.58
2.99
3.4
4.23
5.05
5.88
6.7
7.53
8.36
10
1.03
1.49
1.95
2.4
2.86
3.32
3.78
4.69
5.61
6.53
7.44
8.36
9.27
Hardband Usage Chart: US Units 1/8″ Thickness
To calculate larger or smaller hardband widths multiply or divide by 2. E.g.: to calculate the number of pounds required for a 10” hardband width simply multiply the number of pounds required for a 5” hardband width by 2.
Pounds of Hardbanding Required for Each Tool Joint at 1/8" Thickness
Tool Joint
Dia
Inches
Tool Joint
Dia
Inches
Tool Joint
Dia
In
*Hardband Width in Inches
1
1.5
2
2.5
3
3.5
4
5
6
7
8
9
10
2
0.29
0.42
0.55
0.67
0.80
0.93
1.06
1.32
1.57
1.83
2.09
2.35
2.60
2.375
0.34
0.49
0.64
0.79
0.95
1.10
1.25
1.55
1.85
2.16
2.46
2.76
3.06
2.875
0.41
0.59
0.77
0.95
1.13
1.32
1.50
1.86
2.22
2.59
2.95
3.31
3.68
3.125
0.44
0.64
0.84
1.03
1.23
1.43
1.62
2.02
2.41
2.80
3.19
3.59
3.98
4
0.56
0.81
1.06
1.31
1.56
1.81
2.06
2.56
3.06
3.56
4.06
4.55
5.05
5
0.70
1.01
1.32
1.63
1.94
2.25
2.56
3.18
3.80
4.42
5.04
5.66
6.28
6
0.83
1.20
1.57
1.95
2.32
2.69
3.06
3.80
4.54
5.28
6.02
6.76
7.50
7
0.97
1.40
1.83
2.26
2.69
3.13
3.56
4.42
5.28
6.14
7.00
7.87
8.73
8
1.11
1.60
2.09
2.58
3.07
3.56
4.06
5.04
6.02
7.00
7.99
8.97
9.95
9
1.24
1.79
2.35
2.90
3.45
4.00
4.55
5.66
6.76
7.87
8.97
10.07
11.18
10
1.38
1.99
2.60
3.22
3.83
4.44
5.05
6.28
7.50
8.73
9.95
11.18
12.40
*Hardband widths are nominal and take into account the extra material used when overlapping the welding beads as specified in the Postle Industries Technical Manual.
Choose Hardband Thickness
2.4mm Hardband Thickness
3.2mm Hardband Thickness
Select Metric Joint Diameter
Select
51 mm
60 mm
73 mm
79 mm
102 mm
127 mm
152 mm
178 mm
203 mm
229 mm
254 mm
Select Hardband Width
Select
25 mm
38 mm
51 mm
64 mm
76 mm
89 mm
102 mm
114 mm
127 mm
140 mm
152 mm
165 mm
178 mm
191 mm
203 mm
229 mm
254 mm
Number of Tool Joints
Kilograms of Hardband Needed
POSTALLOY
®
Hardband comes standard in 22.7kg (50lb.) coils.
Contact Us
for custom packaging options.
Hardband Usage Chart: Metric Units 2.4mm Thickness
To calculate larger or smaller hardband widths multiply or divide by 2. E.g.: to calculate the number of kilograms required for a 300mm hardband width simply multiply the number of kilograms required for a 150mm hardband width by 2.
Kilograms of Hardbanding Required for Each Tool Joint at 2.4mm Thickness
Tool Joint
Dia
Milimeters
Tool Joint
Dia
Milimeters
Tool Joint
Dia
mm
*Hardband Width in Milimeters
25
38
51
64
76
89
102
127
152
178
203
229
254
51
0.10
0.14
0.18
0.23
0.27
0.31
0.36
0.44
0.53
0.61
0.70
0.79
0.87
60
0.11
0.17
0.22
0.27
0.32
0.37
0.42
0.52
0.62
0.72
0.83
0.93
1.03
73
0.14
0.20
0.26
0.32
0.38
0.44
0.50
0.63
0.75
0.87
0.99
1.12
1.24
79
0.15
0.22
0.28
0.35
0.41
0.48
0.55
0.68
0.81
0.94
1.08
1.21
1.34
102
0.19
0.27
0.36
0.44
0.53
0.61
0.70
0.86
1.03
1.20
1.37
1.54
1.71
127
0.24
0.34
0.45
0.55
0.66
0.76
0.87
1.08
1.28
1.49
1.70
1.91
2.12
152
0.28
0.41
0.53
0.66
0.78
0.91
1.04
1.29
1.54
1.79
2.04
2.29
2.54
178
0.33
0.47
0.62
0.77
0.91
1.06
1.20
1.50
1.79
2.08
2.37
2.66
2.96
203
0.37
0.54
0.71
0.87
1.04
1.21
1.37
1.71
2.04
2.37
2.71
3.04
3.37
229
0.42
0.61
0.80
0.98
1.17
1.36
1.54
1.92
2.29
2.67
3.04
3.42
3.79
254
0.47
0.68
0.88
1.09
1.30
1.51
1.71
2.13
2.55
2.96
3.38
3.79
4.21
Hardband Usage Chart: Metric Units 3.2mm Thickness
To calculate larger or smaller hardband widths multiply or divide by 2. E.g.: to calculate the number of kilograms required for a 300mm hardband width simply multiply the number of kilograms required for a 150mm hardband width by 2.
Kilograms of Hardbanding Required for Each Tool Joint at 3.2mm Thickness
Tool Joint
Dia
Milimeters
Tool Joint
Dia
Milimeters
Tool Joint
Dia
mm
*Hardband Width in Milimeters
25
38
51
64
76
89
102
127
152
178
203
229
254
51
0.13
0.19
0.25
0.31
0.36
0.42
0.48
0.60
0.71
0.83
0.95
1.06
1.18
60
0.15
0.22
0.29
0.36
0.43
0.50
0.57
0.70
0.84
0.98
1.11
1.25
1.39
73
0.19
0.27
0.35
0.44
0.51
0.60
0.68
0.84
1.01
1.17
1.34
1.50
1.67
79
0.20
0.29
0.38
0.47
0.56
0.65
0.74
0.91
1.09
1.27
1.45
1.63
1.81
102
0.25
0.37
0.48
0.60
0.71
0.82
0.93
1.16
1.39
1.61
1.84
2.07
2.29
127
0.32
0.46
0.60
0.74
0.88
1.02
1.16
1.44
1.72
2.00
2.29
2.57
2.85
152
0.38
0.55
0.71
0.89
1.05
1.22
1.39
1.72
2.06
2.40
2.73
3.07
3.40
178
0.44
0.64
0.83
1.03
1.22
1.42
1.61
2.00
2.40
2.79
3.18
3.57
3.96
203
0.50
0.72
0.95
1.18
1.39
1.62
1.84
2.29
2.73
3.18
3.62
4.07
4.51
229
0.56
0.81
1.06
1.32
1.56
1.82
2.07
2.57
3.07
3.57
4.07
4.57
5.07
254
0.63
0.90
1.18
1.47
1.74
2.01
2.29
2.85
3.40
3.96
4.51
5.07
5.63
*Hardband widths are nominal and take into account the extra material used when overlapping the welding beads as specified in the Postle Industries Technical Manual.
DURABAND® NC for Maximum Wear Protection In All Drilling Conditions
Home
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back
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Contacts
About
Other Postle Sites
Other Postle Sites
back
Hardface Technologies
Railroad Hardfacing
Tungsten Carbide Hardfacing
Tubular Electrodes Hardfacing
Hardbanding Solutions
Hardbanding Solutions Europe
Portal to All Postle Sites
Products
Products
back
Hardbanding for
Tool Joints
Hardbanding
Tool Joints
back
Learn About Hardbanding
Duraband NC
Duraband for Heavy Weight Drill Pipe
Harsh Environments
Tuffband NC
Tungsten Carbide
Build Up Wires
Build Up Wires
back
Hardband BU-MCG
Tool Joint BU-SA
Tool Joint BU-MCG
Non-Mag Products
Non-Mag Products
back
Ultraband NM
Hardfacing for
Drilling Components
Hardfacing
Drilling Components
back
PS-11W
CP63070-M
Hardband Accessories
Workstring Completion Tubing
Data Sheets
Data Sheets
back
Duraband NC
s
Tuffband NC
TubeWeld 110
Tungsten Carbide
Hardband Insulators
Hardband BU-MCG
Tool Joint BU-SA
Tool Joint BU-MCG
Ultraband NM
PS-11W For Stabilizers
CP63070-M
Solutions
Solutions
back
Geothermal Drilling
Oil & Gas Operators
Harsh Drilling Environments
Hardband Applicators
Drilling Contractors
Pipe Rental Companies
Pipe Manufacturers
Support
Support
back
Hardbanding Service and Support
Procedures
Procedures
back
CoolBanding
Work String Build Up FAQ
Workstring Upset Rebuilding
Center Wear Pad Hardbanding
Duraband on Workstring Completion Tubing
Sour Gas Service
Two Layer Hardbanding
Standard Operating Procedures
Case Histories and Tests
Certifications
Certifications
back
NS-1 Certifications
NS-1 Certificates
NS-1 Certificates
back
Duraband NC New Applications
Duraband NC Reapplications
Tuffband NC New Applications
Tuffband NC Re-Application
TH Hill Testing
TH Hill Reports
TH Hill Reports
back
Duraband NC over Arnco 100XT
Duraband NC over Armacor M Star
Duraband NC over Tuboscope TCS Titanium
Literature
Literature
back
How Hardbanding Affects Base Metals
Duraband for Workstring Tubing
Duraband Product Innovation
Boosting Drill Pipe Performance
Tool Joint Protection
Re-Application Cost Chart
Duraband - Tuffband Comparison
Hardbanding Solutions Lab
Hardbanding Magazine Article
Duraband Brochure
MSDS
MSDS
back
Material Safety Data Sheets (SDS)
Tech Charts
Tech Charts
back
Hardness Conversion
Temperature Conversion
Test Reports
Usage Calculator
Contacts
Contacts
back
Global Tech Centers
Email Us and Technical Bulletin Sign Up
Hardband Applicators
Hardband Applicators
back
United States
South East Asia
US Southwest Technical Center
Canada
Europe
Russia
East, West and North Africa
CIS Countries
South America
Brazil and Other
Columbia
Argentina
China and India
Middle East
Australia and New Zealand
Rest of the World
Drill Pipe Mfrs
News
News
back
Technical Bulletins
In the News
Links
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back
Hardbanding
Equipment
Tungsten Carbide
Drill Pipe Innovations
Industry Contacts
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About